Quickly Enable Predictive Maintenance Using Amazon Monitron, an End-to-End System
Quickly Enable Predictive Maintenance Using Amazon Monitron, an End-to-End System
Successfully implementing predictive maintenance requires installing sensors and gateways in order to collect data from your industrial equipment, and building a machine learning (ML) model that analyzes your sensor data to give you valuable insights. However, companies have historically needed skilled technicians and data scientists to piece together these complex solutions from scratch. In this Tech Talk, we will introduce you to Amazon Monitron, an end-to-end system that uses machine learning (ML) to monitor the condition of your equipment and detect abnormal behavior, enabling you to implement predictive maintenance and reduce unplanned downtime. Amazon Monitron includes wireless sensors to capture vibration and temperature data from equipment, a gateway device to securely transfer data to AWS, the Amazon Monitron service that analyzes the data for abnormal equipment conditions using machine learning, and a companion mobile app to set up the devices and receive reports on operating behavior and alerts to potential failures in your machinery. You can start monitoring equipment condition in minutes without any development work or ML experience required.
Learning Objectives: *Learn how you can install wireless Amazon Monitron Sensors and Gateways using the Amazon Monitron app and start monitoring your equipment in minutes *Learn how Amazon Monitron secures the sensors, gateways, and the communication between them and the Amazon Monitron service, and encrypts your data at rest and in transit *Learn how Amazon Monitron continually improves over time, by allowing your technicians to easily enter feedback on the alerts in the mobile app
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0.16 -> hello everyone i'm karthik dharan
3.28 -> i'm a senior product manager on amazon
5.279 -> monitoring
6.64 -> today i'm here to share with you how you
9.2 -> can quickly enable
10.4 -> predictive maintenance for your
11.92 -> industrial equipment using amazon
13.84 -> monitoring
14.719 -> an end-to-end system
18.56 -> imagine an industrial site be it a
20.8 -> manufacturing plant
22.08 -> or a fulfillment warehouse typically
25.359 -> such a site has hundreds of equipment
27.92 -> that drive complex processes
30.8 -> when such an equipment fails
32.16 -> unexpectedly it is a nightmare
35.28 -> it will fire fight and fix it on
37.28 -> priority
38.879 -> at the same time you incur significant
41.12 -> cost from
42.239 -> lost productivity and this is a common
45.76 -> and costly affair in the industrial
47.6 -> world
49.2 -> 82 of the industrial companies
52 -> experience have experienced some sort of
53.76 -> sudden breakdowns
54.96 -> in the past few years experiencing
57.52 -> anywhere between five and twenty percent
59.199 -> reduction of productive capacity
61.76 -> and annual cost of 50 billion dollars
65.76 -> to counter this there's a growing shift
68 -> to predictive maintenance strategy
70.72 -> let us look at this chart that shows
73.76 -> the the equipment uptime with in
76.24 -> relation to
77.04 -> time to detecting failure as you see
80.72 -> the earlier you detect failures the
83.04 -> higher the equipment of time
85.6 -> now let us overlay the different
87.52 -> maintenance strategies on top of this
90 -> chart
93.36 -> quite a few customers adopt a reactive
95.68 -> maintenance strategy
97.2 -> in this strategy you fix an equipment
99.68 -> when it breaks down
102.24 -> because you have to stop your processes
104.32 -> in order to fix the equipment
106.24 -> you lose crucial operating hours during
108.799 -> the fix
109.36 -> fixing process this means a reactive
112.799 -> strategy is typically associated
114.88 -> with that with a low equipment of time
118.479 -> to offset this customers adopt
122.32 -> a planned or preventative maintenance
124.159 -> strategy
125.439 -> in this strategy customers schedule
128.239 -> maintenance activities
129.679 -> periodically for example every three
132 -> months or every six months
134.08 -> the benefit of scheduling periodic
136.319 -> activities is you can catch failures
138.48 -> during these maintenance activities
141.36 -> however
142.4 -> there are downsides failures can still
145.28 -> happen
145.76 -> outside of these scheduled planned
147.92 -> maintenance activities
149.68 -> which you may not be able to catch at
152.16 -> the same time
153.12 -> because you are performing maintenance
155.84 -> based on time and not based on the
157.76 -> actual condition of the equipment
160 -> you you may end up over maintaining your
162.16 -> machine which may also not be good
165.2 -> to address these challenges few
167.12 -> customers
168.4 -> have started adopting a predictive
170.08 -> maintenance strategy
171.76 -> in this strategy you only schedule
174.16 -> maintenance depending on the need
176.08 -> and this is done by tracking the
177.84 -> condition of the equipment
180.239 -> predictive maintenance has multiple
182 -> components
183.68 -> at the very first at the very foundation
185.84 -> of it is anomaly detection
188.159 -> here you track the condition of the
190.159 -> equipment you're monitoring
191.76 -> and detect anomalies in this condition
194 -> to take actions based on them
196.64 -> next is diagnostics here you detect the
199.68 -> root cause
200.72 -> that is a precursor indicator of a
202.8 -> failure
203.76 -> this could either be lack of lubrication
206.159 -> or misalignment
207.44 -> that could result in an impending
209.44 -> failure
211.92 -> third you can also do predictions you
214.159 -> can estimate
215.2 -> the remaining useful life of the
216.879 -> equipment
218.4 -> this has two benefits one it allows you
221.44 -> to stretch the operating life of that
223.519 -> specific equipment
224.959 -> till its very end second it allows you
228.08 -> to schedule maintenance
229.519 -> at a time that's suitable to you and
232.319 -> finally
232.959 -> closing it all out as part of the
235.04 -> predictive maintenance strategy
236.56 -> you schedule a maintenance at a specific
239.12 -> point in time
240.159 -> ahead of its impending failure
245.519 -> data indicates that 80 percent of
247.28 -> maintenance activities
248.56 -> are based on time today however only 11
252.08 -> percent
252.799 -> of the failures that happen with
254.56 -> industrial equipment are related to age
257.84 -> this clearly signifies a need for
260.56 -> adopting a predictive maintenance
262 -> strategy
263.52 -> the good news here is technology has
266.4 -> been evolving
267.36 -> we now have affordable iot and ai
269.759 -> technologies
270.56 -> that can detect changes in the condition
272.96 -> and enable predictive maintenance
276.16 -> that said predictive maintenance
279.04 -> solutions are not easy to implement
282.479 -> imagine you had to monitor an equipment
284.56 -> at your industrial site
287.04 -> you would have to start by retrofitting
289.12 -> sensors to this equipment
291.759 -> if you look at sensors out in the market
293.919 -> most of them are quite expensive and
296 -> they require you to invest in complex
297.84 -> cablings
299.52 -> after you retrofit these sensors you'll
301.52 -> have to have to you'll have to hire
303.44 -> a hardware engineer to write code on the
305.759 -> microcontroller
306.88 -> and connect that sensor to the iot core
309.759 -> you'll also have to do this
311.12 -> in a secure way in an age of increasing
313.6 -> connectivity
317.039 -> collecting and storing data is just the
319.28 -> beginning of the puzzle
321.44 -> the core piece is to interpret the data
324.32 -> so that you can take actions
325.759 -> based on it in order to interpret the
328.479 -> data
329.199 -> for anomalies and to do it accurately
331.68 -> you may have to apply sophisticated
333.52 -> techniques
334.4 -> including machine learning to do this
337.199 -> you'll have to invest
338.4 -> in machine learning or data science
340.4 -> science talent
343.6 -> finally it's not just you have to detect
346.56 -> these
346.96 -> issues but you have to inform your end
349.28 -> users of these
350.16 -> issues end users in this case being
352.4 -> technicians and reliability managers
354.24 -> that are going to
355.6 -> maintain these machines you'll have to
358.72 -> require that
359.52 -> this these technicians with capabilities
362.16 -> to track these issues
363.919 -> to look at historical data and to take
366.08 -> actions based on them
368.72 -> all these steps mean that it takes
371.44 -> months
371.919 -> if not year if not a year to
375.039 -> even do pilot in in predictive
377.44 -> maintenance
378.8 -> and it incurs hundreds of thousands of
380.639 -> dollars of cost
382.319 -> depending on the scale
385.919 -> this practically puts predictive
387.759 -> maintenance out of the reach
389.6 -> of most industrial customers
393.199 -> to address these challenges we built
395.12 -> amazon monetron
396.479 -> an end-to-end system for equipment
398.56 -> monitoring
400.08 -> by making it easy quick and cost
403.44 -> effective
404.479 -> we are rema re-imagining how we can do
407.12 -> how we can enable predictive maintenance
408.8 -> for industrial equipment
412.479 -> amazon monitoring is an out of the box
414.56 -> system to enable predictive maintenance
417.759 -> it includes everything you need to get
420.319 -> started with predictive maintenance
422.56 -> it comes with monotron sensors the
425.039 -> sensors they capture the vibration and
426.8 -> temperature data
428.16 -> of the equipment this data is then
430.72 -> transferred over
432.08 -> to a local gateway which forwards the
434.08 -> data to the monitoring service
437.12 -> in the service we run we analyze the
439.36 -> sensor data
440.319 -> using a combination of vibration iso
442.639 -> standards and machine learning
445.68 -> these insights are then delivered over
447.84 -> to the monitoring app
449.28 -> which is used for two purposes precisely
451.759 -> one
452.319 -> to first in the first place configure
454.319 -> and provision these
455.44 -> devices that is the sensors and the
457.36 -> gateways and second
459.12 -> to to consume the insights coming from
461.28 -> the monitor on service
462.639 -> and to take actions based on these
464.4 -> insights
468.72 -> monotron can be used to monitor a
470.879 -> variety of rotating equipment
472.96 -> these include motors gearboxes pumps
477.68 -> compressors and fans these rotating
481.039 -> equipment
482.4 -> they they are critical components of
484.319 -> most complex processes
486.96 -> vibration and temperature are key
489.12 -> leading indicators
490.319 -> of the health of these rotating
491.599 -> equipment by allowing you
494.08 -> to monitor which is a combination of to
497.199 -> measure
497.68 -> and analyze the vibration and
499.039 -> temperature data coming from this
500.8 -> equipment
501.599 -> we are equipping you to enable
503.68 -> predictive maintenance for this
505.28 -> rotating equipment
510.319 -> let us look at a few key features of
512.24 -> amazon monitoring
516 -> first it comes with fully managed low
518.479 -> cost wireless sensors and gateways
521.839 -> the sensors are wireless which means you
524.64 -> don't have to invest
525.68 -> in complex cabling to get them up and
527.92 -> running
529.12 -> both the sensors and the gateways are
531.44 -> fully managed
533.12 -> they are pre-configured to run with the
535.04 -> monitor on service
536.72 -> this means yeah you do not have to write
539.36 -> a single line of code
541.04 -> in order to get started with monotron
544.959 -> monotron comes pre-built with machine
547.279 -> learning and iso standards-based
549.36 -> analytics
551.36 -> we have taken years of experience of
553.6 -> maintaining machines
555.279 -> in our fulfillment centers and put that